Revive - Energy with Purpose
AC Motor Rewinding
- Removal of old windings and insulation
- Precision rewinding using high-conductivity enamelled copper wire
- Application of class F/H insulation system for high thermal endurance
- Dynamic balancing to ensure vibration-free operation
- Electrical testing (resistance, insulation, surge, high-voltage tests)
DC Motor Rewinding
- Rewinding of armatures, field coils, and interpoles
- High-strength copper wire with specialized insulation for heavy-duty performance
- Re-sleeving and varnish impregnation for extended durability
- Brush gear inspection and commutator resurfacing where required
- Comprehensive functional testing under simulated load conditions
Our Process
Our End-to-End Manufacturing Process
Initial Inspection & Diagnosis
Detailed assessment of winding failure causes (thermal, electrical, mechanical).
Dismantling & Cleaning
Careful removal of old windings, insulation, and contaminants.
Rewinding with Copper Wire
Precision-coiled windings using premium-grade copper wire matched to OEM specifications.
Insulation & Impregnation
Use of vacuum pressure impregnation (VPI) or dip varnishing for moisture resistance and thermal stability.
Assembly & Mechanical Checks
Bearing inspection, rotor alignment, and housing checks.
Testing & Quality Control
High-voltage test, surge comparison test, insulation resistance, and load run trials.
Installation Support
Ready-to-fit motors with performance warranty.
Key Benefits
- Restores motor efficiency to OEM standards
- Extends motor life and reduces unplanned breakdowns
- Handles both AC and DC motors up to 100 HP
- Cost-effective alternative to motor replacement
- Backed by rigorous quality testing and certification
